WJEC AS-Level Business 601-5238-2
Enterprise and Starting a Business
Markets and Market Research
Marketing
People in Business
Operations Management
Business Finance and Accounts
Operations Management
- 16 subtopics
- 45 things to know
- AS Unit 2
What Operations Management covers
Operations Management is examined in Unit 2, Business Functions, and again in Unit 4, which assesses the whole A level content. It covers added value, job, batch and flow production, choosing the right method of production, productivity, capacity utilisation, new technology in operations, lean production and kaizen, just-in-time and cell production, quality control and quality assurance, total quality management, stock control and stock control diagrams, purchasing and working with suppliers, innovation, research and development, internal economies of scale, external economies of scale and diseconomies of scale and the survival of small firms.
The 16 subtopics
Each one has its own page. WJEC AS Business students sit this topic in the first year.
- Added valueAdded value, how branding adds value and how better purchasing adds value without changing the selling price.Open →
- Job, batch and flow productionJob production, batch production and downtime between batches.Open →
- Choosing the right method of productionHow the skill level of the workforce affects the choice and trade-off between unit cost and flexibility across the three methods.Open →
- ProductivityProduction and productivity, formula for labour productivity and formula for capital productivity.Open →
- Capacity utilisationRecall questions on how the measure is calculated, what running near or below full capacity does to unit costs, and the risks of operating at or above it for long.Open →
- New technology in operationsComputer aided design, computer aided manufacture and advantage of linking CAD to CAM.Open →
- Lean production and kaizenLean production, kaizen group or quality circle and time-based management.Open →
- Just-in-time and cell productionJust-in-time production, pull system of production and cell production.Open →
- Quality control and quality assuranceQuality in a business context, quality control and quality assurance.Open →
- Total quality managementTotal quality management, quality chain and concept of the internal customer.Open →
- Stock control and stock control diagramsStock control, three categories of stock a manufacturer holds and buffer stock.Open →
- Purchasing and working with suppliersPurchasing in a business, five factors a purchasing manager considers when choosing a supplier and how purchasing affects a business's profit margin.Open →
- Innovation, research and developmentResearch and development, invention and innovation and product innovation and process innovation.Open →
- Internal economies of scaleEconomies of scale, formula for average cost and minimum efficient scale.Open →
- External economies of scaleExternal economies of scale, industrial cluster and external diseconomies of scale.Open →
- Diseconomies of scale and the survival of small firmsDiseconomies of scale, shape of the average cost curve as output grows and why flexibility is a competitive advantage for a small firm.Open →
What you need to know
Answer each one before you reveal it.
Explain what a kanban system does.
What is cell production?
What is meant by added value?
What is job production?
Name four factors that determine which method of production a business chooses.
What is meant by productivity?
What is meant by capacity?
What is computer aided design?
What is meant by quality in a business context?
Explain the concept of the internal customer.
Give three costs of holding too much stock.
What is meant by purchasing in a business?
Distinguish between invention and innovation.
What is meant by economies of scale?
How does a local pool of skilled labour create an external economy?
Explain how coordination problems cause diseconomies of scale.
State the formula for added value.
Give three examples of job production.
Why does the size of the market determine the method of production?
Distinguish between production and productivity.
What is meant by capacity utilisation?
Explain the advantage of linking CAD to CAM.
What is meant by lean production?
Give three reasons quality is important to a business.
Why is zero defects a target rather than a promise?
Give three consequences of holding too little stock.
Explain how purchasing affects a business's profit margin.
Distinguish between product innovation and process innovation.
State the formula for average cost.
How do local suppliers and component makers create an external economy?
Explain how a loss of motivation causes diseconomies of scale.
A chair maker buys timber and fittings costing £18 per chair and sells each chair for £45. Calculate the added value per chair.
Give three advantages of job production.
Which method suits a product customers expect to be individual?
State the formula for labour productivity.
State the formula for capacity utilisation.
How are robots used in manufacturing?
What is kaizen?
How does just-in-time differ from a traditional just-in-case approach?
What is quality assurance?
Name the main stages of a benchmarking exercise.
What is buffer stock?
Give two benefits of building a long-term relationship with a supplier.
Name the main stages of product design and development.
Take Operations Management further
The same content, four other ways.
Commonly confused
Pairs that lose marks when they are blurred together.
Production vs Productivity
Production: the total quantity of goods or services a business makes in a period. Productivity: A measure of the output obtained from a given quantity of inputs, such as the amount made in an hour of labour.
Capacity vs Capacity utilisation
Capacity: the maximum output a business can achieve in a given period using the resources it currently has. Capacity utilisation: The proportion of its maximum possible output that a business is actually achieving, stated as a percentage.
Quality control vs Quality assurance
Quality control: the inspection of output during or at the end of production, in order to detect faulty items before they reach the customer. Quality assurance: Building standards into the process itself, making every employee answerable for their own work so that faults are prevented rather than found afterwards.
Questions from this topic
Each one with the model answer underneath.
- 1
What is meant by added value?
Model answer
Added value is the difference between the price a business charges for its output and the cost of the materials, components and services it bought in to produce it.
- 2
State the formula for added value.
Model answer
Added value = sales revenue − the cost of bought-in goods and services.
- 3
A chair maker buys timber and fittings costing £18 per chair and sells each chair for £45. Calculate the added value per chair.
Model answer
Added value is £45 − £18 = £27 per chair.
- 4
A chair maker buys timber and fittings costing £18 per chair and sells each chair for £45. Calculate the total added value if 2,000 chairs are sold.
Model answer
Added value is £45 − £18 = £27 per chair, so the total is £27 × 2,000 = £54,000.
- 5
Why are wages not deducted when calculating added value?
Model answer
Wages are one of the things added value has to pay for, along with rent, interest and profit, so deducting them would remove part of the value the business itself created.
- 6
Give four ways a business can increase the value it adds.
Model answer
It can improve design and quality, build a stronger brand, offer better service such as fast delivery or personalisation, and negotiate lower prices for its bought-in materials.
What is inside Levo
Six ways to work the same material.
Operations Management revision questions
- Is Operations Management examined at AS in WJEC Business?
- Yes. It sits in AS Unit 2, which you take in the first year, so it is on the AS paper as well as counting towards the full A level.
- What does Operations Management cover in WJEC AS-Level Business?
- 16 subtopics: added value, job, batch and flow production, choosing the right method of production, productivity, capacity utilisation, new technology in operations, lean production and kaizen, just-in-time and cell production, quality control and quality assurance, total quality management, stock control and stock control diagrams, purchasing and working with suppliers, innovation, research and development, internal economies of scale, external economies of scale and diseconomies of scale and the survival of small firms. Each one has its own page with questions and model answers.
- How is Operations Management organised?
- By the WJEC 601-5238-2 specification, subtopic by subtopic, so it matches the order you are taught it in.
Every question in Operations Management, on a schedule.
Attempt a question from memory, write the correct version, then attempt it again. Levo records the jump between your first attempt and your last, and brings each question back on the day you are due to forget it.
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