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Operations Management

  • 16 subtopics
  • 45 things to know
  • AS Unit 2

What Operations Management covers

Operations Management is examined in Unit 2, Business Functions, and again in Unit 4, which assesses the whole A level content. It covers added value, job, batch and flow production, choosing the right method of production, productivity, capacity utilisation, new technology in operations, lean production and kaizen, just-in-time and cell production, quality control and quality assurance, total quality management, stock control and stock control diagrams, purchasing and working with suppliers, innovation, research and development, internal economies of scale, external economies of scale and diseconomies of scale and the survival of small firms.

Where it is assessed

AS Unit 2

Business Functions.

Check the WJEC specification ↗

The 16 subtopics

Each one has its own page.

What you need to know

Answer each one before you reveal it.

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Key term

Why does lean production require a well-trained and flexible workforce?

Key term

Explain what a kanban system does.

Key term

What is cell production?

Key term

What is meant by added value?

Key term

What is job production?

Key term

Name four factors that determine which method of production a business chooses.

Key term

What is meant by productivity?

Key term

What is meant by capacity?

Key term

What is computer aided design?

Key term

What is meant by quality in a business context?

Key term

Explain the concept of the internal customer.

Key term

Give three costs of holding too much stock.

Key term

What is meant by purchasing in a business?

Key term

Distinguish between invention and innovation.

Key term

What is meant by economies of scale?

Key term

How does a local pool of skilled labour create an external economy?

Key term

Explain how coordination problems cause diseconomies of scale.

Numbers

State the formula for added value.

Key term

Give three examples of job production.

Key term

Why does the size of the market determine the method of production?

Key term

Distinguish between production and productivity.

Key term

What is meant by capacity utilisation?

Evaluation

Explain the advantage of linking CAD to CAM.

Key term

What is meant by lean production?

Key term

Give three reasons quality is important to a business.

Key term

Why is zero defects a target rather than a promise?

Key term

Give three consequences of holding too little stock.

Key term

Explain how purchasing affects a business's profit margin.

Process

Distinguish between product innovation and process innovation.

Numbers

State the formula for average cost.

Key term

How do local suppliers and component makers create an external economy?

Key term

Explain how a loss of motivation causes diseconomies of scale.

Numbers

A chair maker buys timber and fittings costing £18 per chair and sells each chair for £45. Calculate the added value per chair.

Evaluation

Give three advantages of job production.

Key term

Which method suits a product customers expect to be individual?

Numbers

State the formula for labour productivity.

Numbers

State the formula for capacity utilisation.

Key term

How are robots used in manufacturing?

Key term

What is kaizen?

Key term

How does just-in-time differ from a traditional just-in-case approach?

Key term

What is quality assurance?

Process

Name the main stages of a benchmarking exercise.

Key term

What is buffer stock?

Key term

Give two benefits of building a long-term relationship with a supplier.

Process

Name the main stages of product design and development.

Take Operations Management further

The same content, four other ways.

Commonly confused

Pairs that lose marks when they are blurred together.

  • Production vs Productivity

    Production: the total quantity of goods or services a business makes in a period. Productivity: A measure of the output obtained from a given quantity of inputs, such as the amount made in an hour of labour.

  • Capacity vs Capacity utilisation

    Capacity: the maximum output a business can achieve in a given period using the resources it currently has. Capacity utilisation: The proportion of its maximum possible output that a business is actually achieving, stated as a percentage.

  • Quality control vs Quality assurance

    Quality control: the inspection of output during or at the end of production, in order to detect faulty items before they reach the customer. Quality assurance: Building standards into the process itself, making every employee answerable for their own work so that faults are prevented rather than found afterwards.

Questions from this topic

Each one with the model answer underneath.

  1. 1

    What is meant by added value?

    Model answer

    Added value is the difference between the price a business charges for its output and the cost of the materials, components and services it bought in to produce it.

  2. 2

    State the formula for added value.

    Model answer

    Added value = sales revenue − the cost of bought-in goods and services.

  3. 3

    A chair maker buys timber and fittings costing £18 per chair and sells each chair for £45. Calculate the added value per chair.

    Model answer

    Added value is £45 − £18 = £27 per chair.

  4. 4

    A chair maker buys timber and fittings costing £18 per chair and sells each chair for £45. Calculate the total added value if 2,000 chairs are sold.

    Model answer

    Added value is £45 − £18 = £27 per chair, so the total is £27 × 2,000 = £54,000.

  5. 5

    Why are wages not deducted when calculating added value?

    Model answer

    Wages are one of the things added value has to pay for, along with rent, interest and profit, so deducting them would remove part of the value the business itself created.

  6. 6

    Give four ways a business can increase the value it adds.

    Model answer

    It can improve design and quality, build a stronger brand, offer better service such as fast delivery or personalisation, and negotiate lower prices for its bought-in materials.

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Operations Management revision questions

What does Operations Management cover in WJEC A-Level Business?
16 subtopics: added value, job, batch and flow production, choosing the right method of production, productivity, capacity utilisation, new technology in operations, lean production and kaizen, just-in-time and cell production, quality control and quality assurance, total quality management, stock control and stock control diagrams, purchasing and working with suppliers, innovation, research and development, internal economies of scale, external economies of scale and diseconomies of scale and the survival of small firms. Each one has its own page with questions and model answers.
How is Operations Management organised?
By the WJEC 601-5238-2 specification, subtopic by subtopic, so it matches the order you are taught it in.

Every question in Operations Management, on a schedule.

Attempt a question from memory, write the correct version, then attempt it again. Levo records the jump between your first attempt and your last, and brings each question back on the day you are due to forget it.

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