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Operations

Managing capacity: increasing output, cutting capacity and outsourcing

  • 2 things to know
  • Component 02

Overview

Recall questions on maximum capacity, ways of increasing capacity, rationalisation and the costs of cutting capacity, planned and unplanned maintenance downtime, and the uses and risks of outsourcing production.

What you need to know

Answer each one before you reveal it.

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Key term

What is meant by a business's maximum capacity?

Key term

Why does adding a night shift raise capacity more cheaply than building a new factory?

Questions from this subtopic

Each one with the model answer underneath.

  1. 1

    What is meant by a business's maximum capacity?

    Model answer

    Maximum capacity is the greatest output the business can produce in a period using the equipment, premises and workforce it currently has.

  2. 2

    Give three ways a business can increase its capacity.

    Model answer

    It can buy additional machinery, add shifts or overtime, or take on more staff and more premises.

  3. 3

    Why does adding a night shift raise capacity more cheaply than building a new factory?

    Model answer

    The existing premises and equipment are used for more hours, so output rises with no capital spending, although shift premiums push the wage bill up.

  4. 4

    What is the risk of expanding capacity as soon as demand rises?

    Model answer

    If the extra demand proves temporary the business is left with equipment and staff it cannot use, and unit costs rise because fixed costs are spread across capacity that produces nothing.

  5. 5

    What is rationalisation?

    Model answer

    Rationalisation is reducing capacity by closing sites, selling equipment or cutting the workforce so that capacity matches the demand the business actually has.

  6. 6

    Give two costs of reducing capacity.

    Model answer

    Redundancy payments and losses on selling equipment have to be met, and the business loses the ability to respond quickly if demand recovers.

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