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Operations Management

Lean production, just in time and kanban

  • 2 things to know
  • Components 01, 02 and 03

Overview

Recall questions on lean production and the types of waste it removes, just in time production and the conditions it needs, kanban as a pull system, kaizen, the cash flow benefit and supply risk of just in time, time-based management, cell production, a car assembly plant, and workforce resistance.

What you need to know

Answer each one before you reveal it.

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Key term

Name four types of waste that lean production seeks to eliminate.

Key term

What is just in time production?

Questions from this subtopic

Each one with the model answer underneath.

  1. 1

    What is meant by lean production?

    Model answer

    An approach that aims to produce using the minimum of resources by systematically removing every activity that adds cost but no value for the customer.

  2. 2

    Name four types of waste that lean production seeks to eliminate.

    Model answer

    Excess stock, waiting time, unnecessary movement of goods, and defective output that has to be reworked.

  3. 3

    What is just in time production?

    Model answer

    A system in which materials and components arrive from suppliers exactly when they are needed, so almost no stock is held.

  4. 4

    Give two conditions a business must satisfy before just in time can work.

    Model answer

    Suppliers must be reliable and close enough to deliver frequently and on time, and incoming quality must be high because there is no spare stock to replace a defective part.

  5. 5

    What is kanban?

    Model answer

    A signalling system, traditionally a card, that tells the previous stage to produce or supply more only once the following stage has used what it holds.

  6. 6

    Why is kanban described as a pull system?

    Model answer

    Production is triggered by actual demand from the following stage rather than by a forecast pushed down the line, so nothing is made until it is needed.

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Introduction to Business
Business Objectives and Strategy
External Influences
Accounting and Finance

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Revenue the cost of sales.
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AHow much finance the business needs to raise.
BHow much personal risk the owner is willing to carry.
CHow much control they want to keep.

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Customer means the person who buys a product and pays for it.
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