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Operations Management

Reordering systems and the cost of holding stock

  • 2 things to know
  • Components 01, 02 and 03

Overview

Recall questions on fixed reorder level and fixed time reordering systems and their advantages, the economic order quantity and its formula and calculation, small orders, electronic point-of-sale systems, the costs of holding too much and too little stock, job against flow production, and perishable stock.

What you need to know

Answer each one before you reveal it.

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Key term

Why does job production need a different approach to stock from flow production?

Key term

Why must a business making fresh food control stock more tightly than one making steel components?

Questions from this subtopic

Each one with the model answer underneath.

  1. 1

    What is a fixed reorder level system?

    Model answer

    Stock is monitored continuously and a fixed quantity is ordered whenever the level falls to a set trigger point, so the order size is constant but the timing varies.

  2. 2

    What is fixed time reordering?

    Model answer

    Stock is reviewed at set intervals and an order is placed each time to bring stock back up to a target level, so the timing is constant but the order size varies.

  3. 3

    What advantage does fixed time reordering have over a fixed reorder level system?

    Model answer

    Reviews and deliveries fall on a predictable timetable, so orders for many items can be combined with one supplier and administration and delivery costs fall.

  4. 4

    What advantage does a fixed reorder level system have over fixed time reordering?

    Model answer

    Stock is watched continuously, so a sudden surge in usage triggers an order immediately rather than waiting for the next scheduled review.

  5. 5

    What is the economic order quantity?

    Model answer

    The order size that minimises the combined total of ordering costs and stock holding costs over a period.

  6. 6

    Why does ordering in very small quantities raise total stock costs even though less cash is tied up?

    Model answer

    Orders have to be placed far more often, so administration, delivery and handling charges rise and bulk discounts are lost.

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