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The Chemical Industry

Economic operating conditions for an industrial process

  • 4 things to know
  • Components 01, 02 and 03

Overview

Recall questions on balancing yield against rate, why very high pressure is not always used, and why a catalyst sets a lower temperature limit.

What you need to know

Answer each one before you reveal it.

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Evaluation

Which two chemical considerations are balanced when choosing conditions, why is very high pressure not always used, and why do many catalysts set a lower limit on the operating temperature?

Numbers

What is meant by recycling unreacted feedstock, and why is it done?

Numbers

Given data showing that yield rises only slightly between 200 and 400 atmospheres, what would you conclude?

Key term

What role does the physical state of a catalyst play in plant design?

Questions from this subtopic

Each one with the model answer underneath.

  1. 1

    What two chemical considerations must be balanced when choosing operating conditions for an industrial process?

    Model answer

    The equilibrium yield of the product and the rate at which equilibrium is approached.

  2. 2

    Why is the temperature chosen for an exothermic reversible process usually a compromise?

    Model answer

    A low temperature gives a higher equilibrium yield but too slow a rate, so an intermediate temperature is used to get an acceptable yield in an acceptable time.

  3. 3

    For a gas-phase reaction in which the number of gas molecules falls, what does raising the pressure do to the yield?

    Model answer

    It increases the equilibrium yield, because the equilibrium shifts towards the side with fewer gas molecules.

  4. 4

    Why is very high pressure not always used even when it improves the yield?

    Model answer

    High-pressure plant is expensive to build and maintain, consumes a great deal of energy and is more hazardous.

  5. 5

    How does raising the pressure affect the rate of a gas-phase reaction?

    Model answer

    It increases the rate, because the molecules are closer together and collide more frequently.

  6. 6

    Why is a catalyst so valuable in an industrial process?

    Model answer

    It raises the rate without being consumed, so the same yield is reached far faster at a lower temperature and therefore at lower energy cost.

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A acid is formed.
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A3 ⁴₂He → ¹²₆C.
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Nitrogen is +2 in NO and +4 in NO₂.
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