Eduqas A-Level Business A510QS
Enterprise, Business Plans and Location
Markets, Demand and Market Research
Business Structure and Sources of Finance
Revenue, Costs and Break-Even
Marketing and the Marketing Mix
Financial Planning and Accounts
People in Organisations
Motivation, Management and Employee Relations
Operations Management
Data and Market Analysis
Analysing Business Performance
Aims, Objectives and Strategy
Decision-Making and Investment Appraisal
Change and Risk Management
PEST Factors and the External Environment
Ethical, Legal and Environmental Factors
International Trade, Globalisation and the European Union
Operations Management
Lean production, kaizen and just-in-time
- 3 things to know
- Component 1
Overview
Lean production, kaizen group and just-in-time production.
What you need to know
Answer each one before you reveal it.
What is meant by lean production?
Where did lean production originate?
Questions from this subtopic
Each one with the model answer underneath.
- 1
What is meant by lean production?
Model answer
Lean production is an approach that produces more output using fewer resources. Waste of time, materials, space and effort is removed wherever it is found.
- 2
Where did lean production originate?
Model answer
Lean production developed in Japanese car manufacturing after the Second World War. Toyota's production system is the model most often studied.
- 3
Name four types of waste that lean production aims to remove.
Model answer
Four types of waste are excess stock, waiting time, unnecessary movement and defective output. Each consumes resources without adding anything a customer will pay for.
- 4
What is kaizen?
Model answer
Kaizen means continuous improvement through many small changes rather than one large one. Every employee is expected to suggest improvements to their own work.
- 5
Why are small kaizen improvements often preferred to one large change?
Model answer
Small changes cost little, carry little risk and can be introduced immediately. The improvements then accumulate into a large gain over time.
- 6
What is a kaizen group?
Model answer
A kaizen group is a small team that meets regularly to find improvements in its own area. Members are the people who actually do the work.
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